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Creating Healthier Workplaces > Health and Safety > Hazards and Risks > Equipment & Machinery >

Equipment and Machinery Resources

Search below for Standard Operating Procedures (SOP) and Equipment Maintenance Records (EMR) for commonly used plant and equipment.

A Plant/Equipment Resources fact sheet Adobe PDF document927K is available which explains their use and how they relate to each other.

Search for plant/equipment:

Industrial Technology

Inherent Risk Levels

Safe Operating
Procedures
Equipment Maintenance Records Plant / Equipment
Risk Assessment
Fixed / static

Low

Medium

High

Extreme

SOP
Date last modified
EMR
Date last modified
P&ERA
Date last modified
Air Compressor (large, 1 or 3-phase AC, with fixed lines)

Medium

Air Compressor SOP Microsoft® Word document329K
11/12/13
Air Compressor EMR Microsoft® Word document314K
11/12/13
Air Compressor P&ERA Microsoft® Word document381K
11/12/13
Buffing Machine (pedestal or bench mounted)

Low

Medium

Buffing Machine, Pedestal SOP Microsoft® Word document321K
11/12/13
Buffing Machine, Pedestal EMR Microsoft® Word document312K 11/12/13 Buffing Machine, Pedestal P&ERA Microsoft® Word document373K
11/12/13
Drill Press (Pedestal or bench mounted)

Low

Medium

High

Drill Press, Pedestal SOP Microsoft® Word document324K 11/12/13 Drill Press, Pedestal EMR Microsoft® Word document315K 11/12/13 Drill Press, Pedestal P&ERA Microsoft® Word document495K
11/12/13
Folder, Pan Brake, Light Sheet Metal (manual < 1270mm)

Low

Medium

Folder, Light Sheet Metal SOP Microsoft® Word document319K
11/12/13
Folder, Light Sheet Metal EMR Microsoft® Word document227K
11/12/13
Folder, Light Sheet Metal P&ERA Microsoft® Word document339K
11/12/13
Folder, Pan Brake, Electromagnetic Light Sheet (e.g. Magnabend)

Low

Medium

Folder, Electromagnetic Sheet Metal SOP Microsoft® Word document343K
11/12/13
Folder, Electromagnetic Sheet Metal EMR Microsoft® Word document181K
11/12/13
Folder, Electromagnetic Sheet Metal P&ERA Microsoft® Word document386K
11/12/13
Folder, Press Brake, Heavy Sheet Metal (electro-hydraulic 40 tonne)

Medium

High

Extreme

Folder, Press Brake SOP Microsoft® Word document324K 11/12/13 Folder, Press Brake P&ERA Microsoft® Word document462K
11/12/13
Grinder (pedestal or bench mounted)

High

Grind SOP Microsoft® Word document325K
11/12/13
Grind EMR Microsoft® Word document313K
11/12/13
Grind P&ERA Microsoft® Word document375K
11/12/13
Guillotine, Light Sheet Metal (< 1.6mm, manual)

Low

Medium

Guillotine Light Sheet Metal SOP Microsoft® Word document318K
11/12/13
Guillotine Light Sheet Metal EMR Microsoft® Word document188K
11/12/13
Guillotine Light Sheet Metal P&ERA Microsoft® Word document360K
11/12/13
Guillotine, Heavy Sheet Metal (< 5mm, electro-hydraulic)

Medium

High

Extreme

Guillotine Heavy Sheet Metal SOP Microsoft® Word document323K
11/12/13
Guillotine Heavy Sheet Metal P&ERA Microsoft® Word document386K
11/12/13
Hydraulic Press (< 35 ton)

Medium

Hydraulic Press EMR Microsoft® Word document189K
11/12/13
Hydraulic Press P&ERA Microsoft® Word document337K
11/12/13
Lathe, Metal Turning (longbed or shortbed)

Medium

High

Lathe, Metal Turning, SOP Microsoft® Word document320K
11/12/13
Lathe, Metal Turning, EMR Microsoft® Word document315K
11/12/13
Lathe, Metal Turning, P&ERA Microsoft® Word document415K
11/12/13
Lathe, Wood Turning (Longbed or shortbed)

Medium

High

Lathe, Wood Turning, SOP Microsoft® Word document320K
11/12/13
Lathe, Wood Turning, EMR Microsoft® Word document186K
11/12/13
Lathe, Wood Turning, P&ERA Microsoft® Word document434K
11/12/13
Milling Machine (vertical or horizontal)

High

Extreme

Milling Machine, SOP Microsoft® Word document320K
11/12/13
Milling Machine, EMR Microsoft® Word document314K
11/12/13
Milling Machine, P&ERA Microsoft® Word document404K
11/12/13
Mortiser, Chisel (free standing)

Medium

Mortiser, Chisel, SOP Microsoft® Word document322K
11/12/13
Mortiser, Chisel, EMR Microsoft® Word document324K
11/12/13
Mortiser, Chisel, P&ERA Microsoft® Word document384K
11/12/13
Router, CNC, Table (e.g. MatCam)

Medium

Router, CNC, Table SOP Microsoft® Word document319K
11/12/13
Router, CNC, Table P&ERA Microsoft® Word document427K
11/12/13
Sander, Bobin or Spindle

Low

Medium

Sander, Bobin or Spindle SOP Microsoft® Word document319K
11/12/13
Sander, Bobin or Spindle EMR Microsoft® Word document323K
11/12/13
Sander, Bobin or Spindle P&ERA Microsoft® Word document387K
11/12/13
Sander, Disc (<380 mm)

Low

Medium

Sander, Disc SOP Microsoft® Word document315K
11/12/13
Sander, Disc EMR Microsoft® Word document314K
11/12/13
Sander, Disc P&ERA Microsoft® Word document407K
11/12/13
Sander, Drum (variable speed, twin or single drum)

Low

Medium

High

Sander, Drum SOP Microsoft® Word document318K
11/12/13
Sander, Drum EMR Microsoft® Word document196K
11/12/13
Sander, Drum P&ERA Microsoft® Word document401K
11/12/13
Sander, Linishing Belt (< 200 mm)

Low

Medium

Sander, Linishing Belt SOP Microsoft® Word document319K
11/12/13
Sander, Linishing Belt EMR Microsoft® Word document323K
11/12/13
Sander, Linishing Belt P&ERA Microsoft® Word document387K
11/12/13
Saw, Cold (floor mounted > 300mm)

Medium

High

Saw, Cold, SOP Microsoft® Word document325K
11/12/13
Saw, Cold, EMR Microsoft® Word document315K
11/12/13
Saw, Cold, P&ERA Microsoft® Word document399K
11/12/13
Saw, Metal Bandsaw (vertical or horizontal)

Medium

High

Extreme

Saw, Metal Bandsaw, SOP Microsoft® Word document333K 11/12/13 Saw, Metal Bandsaw, EMR Microsoft® Word document316K
11/12/13
Saw, Metal Bandsaw, P&ERA Microsoft® Word document393K
11/12/13
Saw, Wood Bandsaw (pedestal or bench mounted)

Medium

High

Saw, Wood Bandsaw, SOP Microsoft® Word document332K
11/12/13
Saw, Wood Bandsaw EMR Microsoft® Word document316K
11/12/13
Saw, Wood Bandsaw P&ERA Microsoft® Word document449K
11/12/13
Saw, Panel (table, cabinet)

High

Extreme

Saw, Panel SOP Microsoft® Word document328K
11/12/13
Saw, Panel EMR Microsoft® Word document315K
11/12/13
Saw, Panel P&ERA Microsoft® Word document389K 11/12/13
Saw, Power Hacksaw

Medium

High

Extreme

Saw, Power Hacksaw SOP Microsoft® Word document323K
11/12/13
Saw, Power Hacksaw EMR Microsoft® Word document319K 11/12/13 Saw, Power Hacksaw P&ERA
Microsoft® Word document425K11/12/13
Saw, Radial Arm

Medium

High

Extreme

Saw, Radial Arm SOP Microsoft® Word document325K
11/12/13
Saw, Radial Arm EMR Microsoft® Word document314K
11/12/13
Saw, Radial Arm P&ERA Microsoft® Word document410K
11/12/13
Saw, Vertical Panel (wall saw)

High

Saw, Vertical Panel SOP Microsoft® Word document329K
11/12/13
Saw, Vertical Panel EMR Microsoft® Word document323K
11/12/13
Saw, Vertical Panel P&ERA Microsoft® Word document422K
11/12/13
Shears, Metal (hand operated - flat metal bar & rod)

Low

Medium

High

Shears, Metal SOP Microsoft® Word document320K
11/12/13
Shears, Metal EMR Microsoft® Word document189K
11/12/13
Shears, Metal P&ERA Microsoft® Word document315K 11/12/13
Shaping Machine

Medium

High

Shaping Machine SOP Microsoft® Word document320K 11/12/13 Shaping Machine EMR Microsoft® Word document181K
11/12/13
Shaping Machine P&ERA Microsoft® Word document480K
11/12/13
Spindle Moulder

High

Extreme

Spindle Moulder SOP Microsoft® Word document329K
11/12/13
Spindle Moulder EMR Microsoft® Word document183K 11/12/13 Spindle Moulder P&ERA Microsoft® Word document400K
11/12/13
Spot Welder (pedestal, 3-phase 415v AC, water cooled)

Medium

High

Spot Welder SOP Microsoft® Word document358K
11/12/13
Spot Welder EMR Microsoft® Word document185K
11/12/13
Spot Welder P&ERA Microsoft® Word document385K 11/12/13
Surface Planer or Jointer

Medium

High

Extreme

Surface Planer or Jointer SOP Microsoft® Word document323K
11/12/13
Surface Planer or Jointer EMR Microsoft® Word document320K
11/12/13
Surface Planer or Jointer P&ERA Microsoft® Word document391K
11/12/13
Thicknesser

Medium

High

Thicknesser SOP Microsoft® Word document326K
11/12/13
Thicknesser EMR Microsoft® Word document188K
11/12/13
Thicknesser P&ERA Microsoft® Word document409K
11/12/13
Fixed - Combination

Inherent Risk levels

SOP (tag)
Date last modified
SOP (card)
Date last modified
P&ERA (link)
Date last modified
Belt / Disc Sander (>300mm)

Low

Medium

Belt/Disc Sander SOP (tag) Microsoft® Word document324K
11/12/13
Belt/Disc Sander P&ERA Microsoft® Word document400K
11/12/13
Wood Lathe / Disc Sander (>250mm)

Medium

High

Wood Lathe / Disc Sander SOP (tag) Microsoft® Word document136K
11/12/13
Wood Lathe / Disc Sander P&ERA Microsoft® Word document396K
11/12/13
Panel Saw / Surface Planer / Spindle Moulder / Mortiser

High

Extreme

P&ERA Microsoft® Word document407K
11/12/13

Industrial Technology

Inherent Risk Levels

Safe Operating
Procedures
Safe Operating
Procedures
Plant / Equipment
Risk Assessment

Portable - Plant & Equipment

Low

Medium

High

Extreme

SOP (tag)
Date last modified

SOP (card)
Date last modified

P&ERA (link)
Date last modified

Air Compressor (small volume, petrol or 240v AC, portable)

Medium

Air Compressor Tag Microsoft® Word document291K

Air Compressor Card Microsoft® Word document331K

Air Compressor P&EPR Microsoft® Word document386K

Biscuit Jointer

Medium

High

Biscuit Jointer Tag Microsoft® Word document291K

Biscuit Jointer P&EPR Microsoft® Word document414K

Blow Moulder or Dome Blow Moulder (bench mounted)

Low

Blow Moulder or Dome Blow Moulder Tag Microsoft® Word document290K

Blow Moulder or Dome Blow Moulder P&EPR Microsoft® Word document369K

Concrete Mixer (< 120 Lt, electric)

Low

Medium

Concrete Mixer Tag Microsoft® Word document296K

Concrete Mixer P&EPR Microsoft® Word document403K

Dowelling Machine

Medium

High

Dowelling Machine Tag Microsoft® Word document285K

Dowelling Machine P&EPR Microsoft® Word document443K

Drill, Power Hand (< 10mm chuck, Engineering, Impact or Hammer)

Low

Medium

Drill, Power Hand Tag Microsoft® Word document303K

Drill, Power Hand P&EPR Microsoft® Word document397K

Grinders, Angle(discs < 115mm > 115mm )

High

Extreme

Grinders, Angle Tag Microsoft® Word document301K

Grinders, Angle P&EPR Microsoft® Word document402K

Hot-Air Welder

Medium

Hot-Air Welder Microsoft® Word document294K

Hot-Air Welder P&EPR Microsoft® Word document385K

Hot-Melt Glue Gun

Low

Hot-Melt Glue Gun Tag Microsoft® Word document315K

Hot-Melt Glue Gun P&EPR Microsoft® Word document319K

Hot-Wire Poker (pyrograph)

Low

Medium

Hot-Wire Poker Tag Microsoft® Word document292K

Hot-Wire Poker P&EPR Microsoft® Word document353K

Jackhammer (pneumatic or electric)

Medium

High

Jackhammer Card Microsoft® Word document348K

Jackhammer P&EPR Microsoft® Word document348K

Metal Nibbler

Medium

High

Metal Nibbler Tag Microsoft® Word document319K

Metal Nibbler P&EPR Microsoft® Word document398K

Mortising Machine (bench mounted)

Medium

Mortising Machine Tag Microsoft® Word document304K

Mortising Machine P&EPR Microsoft® Word document417K

Nail Guns (pneumatic < 20mm & > 20mm)

Medium

High

Extreme

Nail Guns Tag Microsoft® Word document305K

Nail Guns P&EPR Microsoft® Word document371K

Oven, Convection (for thermoplastics), etc)

Low

Oven, Convection Tag Microsoft® Word document309K

Oven, Convection Card Microsoft® Word document301K

Oven, Convection P&EPR Microsoft® Word document447K

Planer (electric hand < 90mm)

Medium

High

Planer Tag Microsoft® Word document298K

Planer Card Microsoft® Word document338K

Planer P&EPR Microsoft® Word document383K

Router, Palm (small)

Medium

High

Router, Palm Tag Microsoft® Word document303K

Router, Palm P&EPR Microsoft® Word document395K

Router, Plunge or Fixed Base

High

Router, Plunge or Fixed Base Tag Microsoft® Word document303K

Router, Plunge or Fixed Base P&EPR Microsoft® Word document405K

Router Table (fixed or sliding)

Medium

High

Extreme

Router Table Tag Microsoft® Word document304K

Router Table Card Microsoft® Word document342K

Router Table P&EPR Microsoft® Word document391K

Sander, Belt (electric hand < 80mm)

Medium

High

Sander, Belt Tag Microsoft® Word document304K

Sander, Belt P&EPR Microsoft® Word document387K

Sander, Orbital (random orbit)

Low

Medium

Sander, Orbital Tag Microsoft® Word document304K

Sander, Orbital P&EPR Microsoft® Word document400K

Sander, Sheet

Low

Medium

Sander, Sheet Tag Microsoft® Word document304K

Sander, Sheet P&EPR Microsoft® Word document413K

Saw, Circular

Medium

High

Saw, Circular Tag Microsoft® Word document299K Saw, Circular Card Microsoft® Word document337K Saw, Circular P&EPR Microsoft® Word document415K

Saw, Cold (bench mounted > 300mm)

Medium

High

Saw, Cold Tag Microsoft® Word document305K

Saw, Cold P&EPR Microsoft® Word document447K

Saw, Compound Mitre (bench mounted drop saw)

High

Extreme

Saw, Compound Mitre Tag Microsoft® Word document299K

Saw, Compound Mitre Card Microsoft® Word document336K

Saw, Compound Mitre P&EPR Microsoft® Word document415K

Saw, Jigsaw

Medium

High

Saw, Jigsaw Tag Microsoft® Word document304K

Saw, Jigsaw P&EPR Microsoft® Word document411K

Saw, Metal Cut Off (abrasive disc blade > 300mm)

High

Extreme

Saw, Metal Cut Off Tag Microsoft® Word document303K

Saw, Metal Cut Off Card Microsoft® Word document341K

Saw, Metal Cut Off P&EPR Microsoft® Word document403K

Saw, Scroll

Low

Saw, Scroll Tag Microsoft® Word document302K

Saw, Scroll P&EPR Microsoft® Word document397K

Soldering Iron, (electric)

Low

Medium

Soldering Iron Tag Microsoft® Word document293K

Soldering Iron P&EPR Microsoft® Word document367K

Spot Welder (hand held, bench mounted, 1-phase 240v AC )

Medium

High

Spot Welder Tag Microsoft® Word document309K

Spot Welder P&EPR Microsoft® Word document382K

Staple Guns (narrow crown)

Medium

High

Staple Guns Tag Microsoft® Word document305K

Staple Guns P&EPR Microsoft® Word document403K

Staple Guns (wide crown)

Medium

High

Staple Guns Tag Microsoft® Word document305K

Staple Guns P&EPR Microsoft® Word document406K

Strip Heater, Bender (acrylic, thermoplastics)

Low

Strip Heater Tag Microsoft® Word document308K

Strip Heater Card Microsoft® Word document380K

Strip Heater P&EPR Microsoft® Word document359K

Trolley Jack (hydraulic, < 3000 kg)

Medium

High

Trolley Jack Card Microsoft® Word document337K

Trolley Jack P&EPR Microsoft® Word document355K

Vacuum Former (bench mounted)

Low

Medium

Vacuum Former Tag Microsoft® Word document288K

Vacuum Former P&EPR Microsoft® Word document374K

Battery Powered (Cordless)

Inherent Risk Levels

SOP (tag)
Date last modified

SOP (card)
Date last modified

P&ERA (link)
Date last modified

Angle Grinders

Medium

High

Angle Grinders Tag Microsoft® Word document304K

Angle Grinders P&EPR Microsoft® Word document404K

Drills or Screwdrivers

Low

Drills or Screwdrivers Tag Microsoft® Word document298K

Drills or Screwdrivers P&EPR Microsoft® Word document382K

LaminateTrimmer or Palm Router

Medium

High

LaminateTrimmer or Palm Router Tag Microsoft® Word document303K

LaminateTrimmer or Palm Router P&EPR Microsoft® Word document507K

Planer

Medium

High

Planer Card Microsoft® Word document330K

Planer P&EPR Microsoft® Word document405K

Sanders

Low

Sanders Tag Microsoft® Word document302K

Sanders P&EPR Microsoft® Word document405K

Saw, Circular

Medium

High

Saw, Circular Card Microsoft® Word document337K

Saw, Circular P&EPR Microsoft® Word document394K

Saw, Reciprocating

Medium

High

Saw, Reciprocating Tag Microsoft® Word document297K

Saw, Reciprocating P&EPR Microsoft® Word document385K

Saw, Jig

Medium

High

Saw, Jig Tag Microsoft® Word document299K

Saw, Jig P&EPR Microsoft® Word document398K

Nail Guns ( battery / explosive gas powered,cordless < 20mm & >20mm )(TM)

Medium

High

Extreme

Nail Guns Tag Microsoft® Word document305K

Nail Guns P&EPR Microsoft® Word document393K

Industrial Technology

Inherent Risk Levels

Safe Operating
Procedures
Safe Operating
Procedures
Plant / Equipment
Risk Assessment
Welding Equipment

Low

Medium

High

Extreme

SOP (tag)
Date last modified
SOP (card)
Date last modified
P&ERA (link)
Date last modified
Oxy / Acetylene Welder (welding, cutting & brazing)

High

Oxy-Fuel Gas Welding SOP (tag) Microsoft® Word document343K
11/12/13
Oxy-Fuel Gas Welding SOP (card) Microsoft® Word document217K
11/12/13
Oxy-Fuel Gas Welding P & ERA Microsoft® Word document406K
11/12/13
MMAW (Manual Metal Arc Welder, portable electric arc, stick)

High

Manual Metal Arc Welder SOP (tag) Microsoft® Word document388K
11/12/13
Manual Metal Arc Welder SOP (card) Microsoft® Word document363K
11/12/13
Manual Metal Arc Welder P & ERA Microsoft® Word document432K
11/12/13
MIG Welder (Metal Inert Gas, portable)

High

Gas Metal Arc Welder SOP (tag) Microsoft® Word document389K
11/12/13
Gas Metal Arc Welder SOP (card) Microsoft® Word document368K
11/12/13
Gas Metal Arc Welder P & ERA Microsoft® Word document428K
11/12/13
TIG Welder (Tungsten Inert Gas, portable, AC/DC high frequency)

High

Gas Tungsten Arc Welder SOP (tag) Microsoft® Word document388K
11/12/13
Gas Tungsten Arc Welder SOP (card) Microsoft® Word document365K
11/12/13
Gas Tungsten Arc Welder P & ERA Microsoft® Word document463K
11/12/13
Plasma Cutter (inverted air, portable 40 amp)

High

Plasma Cutter SOP (tag) Microsoft® Word document420K
11/12/13
Plasma Cutter SOP (card) Microsoft® Word document367K
11/12/13
Plasma Cutter P & ERA
Microsoft® Word document442K
11/12/13

Agricultureal Science Safe Operating Procedures
Plant & Equipment SOP (link)
Date last modified
EMR (link)
Date last modified
Blower Vacuum (Electric) Blower Vacuum SOP Microsoft® Word document318K
11/12/13
Blower Vacuum EMR Microsoft® Word document295K
11/12/13
Brush Cutter / Line Trimmer (Petrol) Brush Cutter/Line Trimmer SOP Microsoft® Word document320K
11/12/13
Brush Cutter/Line Trimmer EMR Microsoft® Word document296K
11/12/13
Chainsaw (electric) Chainsaw SOP Microsoft® Word document359K
11/12/13
Chainsaw EMR Microsoft® Word document296K
11/12/13
Chainsaw (petrol) Chainsaw (petrol) SOP Microsoft® Word document363K
11/12/13
Chainsaw (petrol) EMR Microsoft® Word document298K
11/12/13
Chipper / Shredder (petrol) Chipper/Shredder SOP Microsoft® Word document275K
11/12/13
Cultivator, 3 Point Linkage attached Cultivator SOP Microsoft® Word document273K
11/12/13
Cultivator EMR Microsoft® Word document295K
11/12/13
Drill Seeder, Tractor Operated Drill Seeder SOP Microsoft® Word document274K
11/12/13
Drill Seeder EMR Microsoft® Word document296K
11/12/13
Edger (petrol) Edger SOP Microsoft® Word document320K
11/12/13
Edger EMR Microsoft® Word document295K
11/12/13
Fertiliser Spreader Fertiliser Spreader SOP Microsoft® Word document320K
11/12/13
Fertiliser Spreader EMR Microsoft® Word document295K
11/12/13
Forklift Truck Forklift Truck SOP Microsoft® Word document272K
11/12/13
Forklift Truck EMR Microsoft® Word document294K
11/12/13
Handheld Edger (petrol) Handheld Edger SOP Microsoft® Word document320K
11/12/13
Line Trimmer (electric) Line Trimmer SOP Microsoft® Word document317K
11/12/13
Portable Grain Auger Portable Grain Auger SOP Microsoft® Word document277K
11/12/13
Post Hole Digger, Tractor Operated Post Hole Digger SOP Microsoft® Word document275K
11/12/13
Post Hole Digger EMR Microsoft® Word document295K
11/12/13
Power Blower (petrol) Power Blower SOP Microsoft® Word document361K
11/12/13
Power Blower EMR Microsoft® Word document295K
11/12/13
Power Take Off Power Take Off SOP Microsoft® Word document276K
11/12/13
Rear Tine Tiller, Self Propelled Rear Tine Tiller, Self Propelled SOP Microsoft® Word document274K
11/12/13
Ride On Mower Ride On Mower SOP Microsoft® Word document275K
11/12/13
Ride On Mower EMR Microsoft® Word document294K
11/12/13
Rotary Cultivator, Tractor Operated Rotary Cultivator, Tractor Operated SOP Microsoft® Word document274K
11/12/13
Rotary Cultivator, Tractor Operated EMR Microsoft® Word document162K
11/12/13
Rotary Slasher, Tractor Operated Rotary Slasher SOP Microsoft® Word document274K
11/12/13
Rotary Slasher EMR Microsoft® Word document161K
11/12/13
Round Hay Baler Round Hay Baler SOP Microsoft® Word document275K
11/12/13
Tractor Tractor SOP Microsoft® Word document276K
11/12/13
Tractor EMR Microsoft® Word document163K
11/12/13
Walk Behind Mower Walk Behind Mower SOP Microsoft® Word document274K
11/12/13
Walk Behind Rotary Cultivator (petrol) Walk Behind Rotary Cultivator SOP Microsoft® Word document274K
11/12/13
Walk Behind Rotary Cultivator EMR Microsoft® Word document294K
11/12/13

If you have items at your workplace that are not listed in the tables above, use the below templates to develop SOPs and EMRs specific to the equipment at your workplace:

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This page was last reviewed on 04 Apr 2014 at 10:49AM

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